Hierarchical Multizeolitic Purification System for Upgrading Waste Frying Oil into High-Quality Biodiesel Feedstock

Hierarchical Multizeolitic Purification System for Upgrading Waste Frying Oil into High-Quality Biodiesel Feedstock

Sudipta Dasgupta Mohuli Das Marcos Antônio Klunk Soyane Juceli Siqueira Xavier Ayush Srivastava Giulio Lorenzini* Nattan Roberto Caetano

Department of Earth Sciences, Indian Institute of Technology Bombay (IIT Bombay), Mumbai 400076, India

Department of Petroleum Engineering and Earth Sciences, Indian Institute of Petroleum and Energy (IIPE), Visakhapatnam 530003, India

Geology and Geophysics Research Group – NGA, University of Vale do Rio dos Sinos, São Leopoldo 93022750, Brazil

Department of Geology, University of Vale do Rio dos Sinos, São Leopoldo 93022750, Brazil

Department of Industrial Systems and Technologies Engineering, University of Parma, Parma 43124, Italy

Department of Mechanical Engineering, Federal University of Santa Maria, Santa Maria 97105900, Brazil

Corresponding Author Email: 
giulio.lorenzini@unipr.it
Page: 
3335-3347
|
DOI: 
https://doi.org/10.18280/mmep.121001
Received: 
16 July 2025
|
Revised: 
4 September 2025
|
Accepted: 
11 September 2025
|
Available online: 
31 October 2025
| Citation

© 2025 The authors. This article is published by IIETA and is licensed under the CC BY 4.0 license (http://creativecommons.org/licenses/by/4.0/).

OPEN ACCESS

Abstract: 

The development of sustainable biodiesel production depends on cost-effective and renewable feedstocks that minimize environmental impact without compromising fuel quality. Waste frying oil (WFO) is a promising alternative due to its abundance, yet its high content of water, free fatty acids (FFAs), and polymerized oxidation products severely hinders transesterification efficiency. This study introduces a hierarchical multizeolitic purification system engineered to sequentially eliminate these contaminants through targeted adsorption. Four zeolites with complementary pore architectures and acidities—4A (LTA), Beta (BEA), Y (FAU), and ZSM-5 (MFI)—were hydrothermally synthesized from rice husk ash and metakaolin and assembled in a serial adsorption column. Each zeolite was assigned a specific role: dehydration (4A), removal of polymerized and oxidized species (Beta), adsorption of long-chain FFAs (Y), and final polishing of aromatic and oxygenated residues (ZSM-5). The integrated process markedly enhanced WFO quality, reducing moisture from 1166 mg·kg⁻¹ to 200 mg·kg⁻¹, acid value from 2.65 to 0.59 mg KOH·g⁻¹, peroxide value from 14.16 to 4.9 meq O₂·kg⁻¹, and viscosity from 43.1 to 37.1 mm²·s⁻¹, while improving oxidative stability from 4.8 h to 6.7 h. Fatty acid profiling confirmed a reduction in polyunsaturated species and enrichment in thermally stable monounsaturated and saturated fractions. The proposed system demonstrates an efficient, scalable, and environmentally benign approach for converting waste oils into high-quality biodiesel feedstock, aligning with green chemistry and circular economy principles.

Keywords: 

zeolites, biodiesel, valorization of waste oils, aluminosilicate, cation exchange capacity, free fatty acids, rice husk ash

1. Introduction

The rising global demand for fuels, combined with growing concerns about the environmental impacts of fossil fuel combustion, has driven the search for renewable and sustainable alternatives [1, 2]. In this context, biodiesel emerges as a promising option to partially or fully replace mineral diesel, offering advantages such as lower atmospheric pollutant emissions, high biodegradability, and reduced toxicity [3-6]. Biodiesel is traditionally obtained through the transesterification or esterification of vegetable oils and animal fats with short-chain alcohols, such as methanol, in the presence of homogeneous or heterogeneous catalysts, resulting in the formation of methyl esters and glycerol [7-10]. Despite its environmental benefits, large-scale biodiesel production still faces economic challenges, mainly due to the high cost of refined vegetable oils, which can account for up to 80% of the total process investment [11-14].

As a cost-reduction strategy aligned with the principles of the circular economy, the use of WFO has gained significant attention [15, 16]. Beyond its lower price, this feedstock contributes to the recovery of residues generated in large volumes, mitigating the impacts associated with improper disposal into the environment [17, 18]. However, the quality of these oils is compromised by successive heating cycles that lead to the formation of free fatty acids, peroxides, polymers, moisture, and solid contaminants, making the transesterification process more difficult and reducing the quality of the final biodiesel [19].

During frying, oil is exposed to temperatures between 160 and 220℃ for prolonged periods, in contact with air. These conditions promote oxidation and polymerization reactions, leading to increased acidity, viscosity, and oxidative instability [20, 21]. The presence of free fatty acids above 1% and water can trigger saponification in alkaline systems, reducing the reaction yield and forming emulsions that hinder product separation. While homogeneous acid catalysis can be a technical alternative, it also presents limitations, such as equipment corrosion and the generation of acidic effluents [22]. Therefore, the preliminary purification of WFO becomes a crucial step to enable its use as a feedstock in biodiesel production [23]. Among pretreatment technologies, the use of zeolites as selective and multifunctional adsorbent materials stands out [24, 25]. These properties confer a high affinity for both polar and nonpolar compounds present in waste oils, enabling the controlled removal of water, free fatty acids, polymers, and oxidation products [26, 27].

Zeolites are crystalline aluminosilicate minerals with a porous structure, formed by a three-dimensional network of silica (SiO4) and alumina (AlO4) tetrahedra, interconnected by oxygen atoms [28-31]. This structure contains uniform channels and cavities, typically ranging from 3 to 10 Å, making them microporous materials [32]. They exhibit properties such as high cation exchange capacity (CEC), molecular selectivity, and adsorption ability, and are widely used in applications like desalination, catalysis (e.g., cracking in oil refining), and gas separation [33-35].

Zeolite 4A is a synthetic aluminosilicate with a crystalline structure, classified under the LTA (Linde Type A) zeolite family. Its idealized formula, Na12[(AlO2)12(SiO2)12]·27H2O, reflects a Si/Al molar ratio near 1 [36]. This low ratio enhances its hydrophilicity and provides a high CEC, typically 4–5 meq·g-1 [37]. Structurally, it features a cubic arrangement of α-cages linked by eight-membered ring windows, approximately 0.41 nm wide. This allows selective adsorption of small molecules (e.g., H2O, NH3, CO2) with kinetic diameters under 4 Å [38]. This property is widely used in industrial applications like gas and liquid dehydration, organic stream purification, and moisture control in oils and fuels [39]. In WFO purification, zeolite 4A excels at removing free and bound water, residual alcohols, and small polar molecules. This prevents hydrolysis and saponification, which could reduce transesterification efficiency [40]. Texturally, it offers high microporosity with a micropore volume of 0.20–0.25 cm³·g-1 and a BET surface area of 350–400 m²·g-1, with minimal mesoporosity [41]. It remains thermally stable up to 800℃ but is less resistant to prolonged exposure to strong acids or bases due to potential aluminum leaching and framework breakdown [42]. In multizeolite systems, zeolite 4A initiates purification by reducing moisture and polar contaminants, setting the stage for further processing [43].

Beta zeolite is a high-silica aluminosilicate with a three-dimensional framework, classified as BEA-type by the International Zeolite Association [44]. Its formula, (Na+, H+)[(AlO2)ₓ(SiO₂)ᵧ]·zH2O, features a variable Si/Al ratio (5–150), adjustable based on synthesis conditions and intended use [45]. This flexibility allows tuning of acidity, hydrophobicity, and thermal stability. Its structure includes 12-membered ring channels (0.66–0.76 nm), enabling adsorption of larger molecules like aromatics and polymeric oxidation products [46].

This makes it valuable for purifying WFO, which often contains polymers from extended heating [47]. Texturally, it offers a BET surface area of 500–700 m²·g-1, a micropore volume of 0.20–0.25 cm³·g-1, and secondary mesoporosity (0.10–0.15 cm³·g-1) from defects or treatments [48-50]. Its Brønsted acidity, from Si4+ to Al3+ substitution, can be adjusted via the Si/Al ratio to optimize contaminant interactions [51]. In multizeolite systems, Beta follows 4A, targeting larger, less polar compounds to complement the initial dehydration step [52].

It remains stable above 800℃ and resists neutral to mildly acidic conditions [53]. This combination of properties positions Beta as an effective second stage in WFO purification, reducing high-molecular-weight contaminants and enhancing oil quality for transesterification [54]. Zeolite Y, part of the FAU (faujasite) group, is a crystalline aluminosilicate with a three-dimensional framework of supercages connected by 12-membered ring windows, offering a pore diameter of about 0.74 nm [55, 56]. Its formula, Mₓ/n[(AlO2)ₓ(SiO2)ᵧ].zH2O, includes charge-compensating cations (e.g., Na+, H+) and variable water content [57, 58].

It boasts a BET surface area of 700–900 m²·g-1 and a micropore volume of 0.30–0.40 cm³·g-1, ideal for adsorbing bulky molecules like FFAs and oxidized compounds in WFO [59]. Its acidity, featuring both Brønsted and Lewis sites, varies with the Si/Al ratio (2–5 for hydrophilicity, higher for hydrophobicity), enhancing interactions with polar or nonpolar contaminants [60]. In multizeolite systems, zeolite Y follows Beta, targeting long-chain FFAs, peroxides, and mid-sized contaminants to improve oil acidity and oxidative stability before transesterification [61, 62].

It withstands temperatures up to 800℃ and remains durable in moderately alkaline conditions [63]. Its large pores, high micropore volume, and tunable acidity make it an essential intermediate stage in WFO purification, preparing the oil for the final polishing with ZSM-5 [64]. ZSM-5, an MFI-type aluminosilicate, features a three-dimensional network of intersecting channels with 10-membered rings, offering a pore diameter of about 0.55 nm. Its formula, Mₓ/n[(AlO2)ₓ(SiO2)$\gamma$]·zH2O, includes cations like Na+ or H+ [65, 66]. With a Si/Al ratio of 25 to over 1000, ZSM-5 is highly hydrophobic, excelling at adsorbing nonpolar or weakly polar molecules.

In WFO purification, it targets aromatics, residual peroxides, and low-molecular-weight FFAs remaining after earlier stages [67, 68]. Its BET surface area ranges from 350–450 m²·g-1, with a micropore volume of 0.10–0.15 cm³·g-1 and occasional mesoporosity, ensuring effective “polishing” despite a lower total pore volume [69, 70]. ZSM-5’s acidity, with moderate Brønsted and Lewis sites, is adjustable via the Si/Al ratio, aiding retention of oxygenated and polar residues without structural damage [71-73].

As the final stage in multizeolite WFO systems, it removes small aromatic and oxidized species after 4A (water), Beta (polymers), and Y (FFAs), ensuring low acidity and high oxidative stability for transesterification [74, 75]. In multizeolite WFO purification systems, ZSM-5 is positioned as the final stage. Following the initial removal of water (4A), polymers (Beta), and long-chain FFAs (Y), ZSM-5 adsorbs smaller, aromatic, and persistent oxidized species, ensuring that the purified oil has low acidity, high oxidative stability, and a composition suitable for transesterification. ZSM-5’s thermal stability (up to 800℃) and chemical resistance ensure consistent performance over multiple cycles, making it the ideal final polisher for WFO, enhancing feedstock quality for biodiesel production [76, 77].

Combining different types of zeolites in sequential purification systems is an innovative approach that allows the complementary use of their textural and chemical properties [78].

In this study, a purification system composed of multiple zeolites arranged in series is proposed, with each type playing a specific role in contaminant removal. Zeolite 4A is employed in the initial stage for the removal of polar molecules, particularly water and residual alcohols. Next, Beta zeolite (BEA) is used to adsorb larger molecules, such as polymers formed during prolonged oil use.

Finally, zeolites Y and ZSM-5 are applied complementarily to selectively capture free fatty acids and smaller compounds, ensuring a high degree of purification before the transesterification stage. This strategy aims not only to improve the physicochemical properties of waste frying oil but also to reduce production costs and enhance residue valorization, thereby contributing to the advancement of clean, economically viable technologies for sustainable biodiesel production.

2. Materials and Methods

2.1 Raw materials

The used frying oil was obtained from a vegetable oil recycling center located in the metropolitan region of Porto Alegre, RS, and comes from the waste of restaurants and large establishments that work with fried foods. The rice husk ash (RHA) was obtained from a thermoelectric power plant in Rio Grande do Sul, Brazil, which uses biomass for energy generation, while the metakaolin (MK) was produced by the calcination of kaolinite (Al2Si2O5(OH)4) [79-81]. The compositions of the eco-friendly materials were determined by X-ray fluorescence (XRF), as presented in Table 1.

Table 1. Chemical analysis of the compounds present in the rice husk ash and metakaolin (% mass)

Oxides

RHA

MK

SiO2

99.12

52.58

Al2O3

0.10

38.44

Fe2O3

0.03

2.11

Na2O

-

0.04

K2O

0.64

0.55

CaO

-

2.06

MgO

-

0.97

TiO2

-

2.47

SO3

0.04

-

SiO2/Al2O3

981.38

1.36

2.2 Zeolite synthesis

The synthesis of zeolites 4A, BEA, zeólitas Y e ZSM-5 was performed according to Kirdeciler and Akata [82], Chaikittisilp et al. [83], Dasgupta et al. [84] and Klunk et al. [81] respectively which has been optimized in this particular research work. The zeolites were acquired through hydrothermal synthesis in the hydrodynamic reactor (storage volume is 500 mL).

Tetramethylammonium hydroxide (TMAOH, 40% by weight) was employed as the organic structure-directing agent (OSDA) for the synthesis of zeolite 4A and zeolite Y [85, 86]. Tetraethylammonium hydroxide (TEAOH, 40% by weight) was used as the OSDA for Beta zeolite, while tetrapropylammonium hydroxide (TPAOH, 40% by weight) was selected for ZSM-5 [87, 88]. Sodium hydroxide (NaOH, 98%) was applied as the alkalizing agent. To obtain zeolite 4A (Si/Al = 1), Beta zeolite (Si/Al = 5), zeolite Y (Si/Al = 3.5), and ZSM-5 (Si/Al = 50), the relative proportions of rice husk ash and metakaolin were calculated based on their respective SiO2 and Al2O3 contents.

The synthesis gels were prepared with a final volume of 500 mL, maintaining a total solids concentration of 10% (w/v). The specific quantities of each component used in the formulations are presented in Table 2.

Table 2. Reagent quantities used in the synthesis of zeolitic material

Zeolite

RHAa

MKa

OSDAa

NaOHa

H2Ob

4A

5.08

13.15

TMAOH – 2.33

3.36

476.11

BEA

25.87

8.11

TEAOH – 6.11

2.77

457.92

Y

15.22

9.83

TMAOH – 4.53

3.12

468.28

ZSM-5

45.97

4.53

TPAOH – 20.83

1.65

429.07

Note: a grams; b mL

2.3 Material characterization

The synthesized zeolites were characterized using a comprehensive set of analytical techniques. The specific surface area was determined by the Brunauer–Emmett–Teller (BET) method, while textural properties were evaluated through N2 adsorption/desorption isotherms at 77 K. Total acidity was quantified by temperature-programmed desorption of ammonia (NH3-TPD), and functional groups were identified using Fourier-Transform Infrared (FTIR). Thermal stability was assessed by thermogravimetric analysis (TGA). The physicochemical properties and FTIR spectra of the waste frying oil (WFO) were analyzed before and after purification to evaluate the contaminant removal efficiency of the zeolitic materials.

2.4 Purification of waste frying oil through molecular sieves

For the purification stage of the WFO, a multi-bed adsorption system was designed with beds arranged in series, each containing a zeolite with specific properties, in order to promote the selective and progressive removal of the main contaminants present in the feedstock (Figure 1).

Figure 1. Schematic representation of the sequential adsorption system for waste frying oil purification using zeolite
Note: Z1 – zeolite 4A; Z2 – Beta zeolite; Z3 – zeolite Y; Z4 – zeolite ZSM-5; PP – peristaltic pump; CP – cotton plug; GW – glass wools; VP – vacuum pump

This modular arrangement allows each adsorption unit to operate independently, enhancing overall efficiency while simplifying maintenance and replacement of adsorbent materials. In the first stage, a bed of zeolite 4A was employed, characterized by an effective pore diameter of approximately 0.4 nm and a high affinity for low molecular weight polar molecules. This unit was positioned at the inlet due to its ability to remove both free and bound water, as well as residual alcohols present in the oil. Preliminary water removal is essential to prevent triglyceride hydrolysis and free fatty acid formation, which can impair the efficiency of the subsequent transesterification step.

Next, the partially dehydrated oil stream was directed to a bed containing Beta zeolite. This zeolite features a three-dimensional channel system of approximately 0.66 nm in diameter and was employed to adsorb larger molecules and degradation products, such as polymers and oxidized compounds formed during prolonged frying. The removal of these contaminants contributes to viscosity reduction and improvement of the visual quality of the oil. In the third stage, the oil passes through a bed packed with zeolite Y. This zeolite exhibits large cavities, with an average diameter of around 0.74 nm, and a high capacity for retaining long-chain free fatty acids and medium molecular weight organic compounds. This step targets acidity reduction and minimizes soap formation during alkaline transesterification.

Finally, the purified oil is directed to the bed containing ZSM-5 zeolite. This zeolite possesses one-dimensional channels of approximately 0.55 nm and exhibits high hydrophobicity, functioning as the final polishing stage. ZSM-5 removes residual free fatty acids and smaller compounds that may not have been retained in the preceding stages. The series-connected system was equipped with peristaltic pumps for controlled oil flow and vacuum pumps connected to each module, enabling operation under reduced pressure and facilitating passage through the beds. Each adsorption unit was separated by cotton and glass wool plugs to contain particulate material and ensure uniform fluid distribution across the bed. This serial configuration allows for the synergistic utilization of the distinct adsorption capabilities of the zeolites, resulting in oil with significantly reduced contaminant levels, suitable for use in transesterification processes aimed at biodiesel production.

3. Results and Discussion

3.1 Characterization of zeolitic material

Table 3 presents the textural properties of the zeolitic materials employed, highlighting significant differences in surface area, micropore and mesopore volumes, and average pore diameter. These parameters are critical for understanding the selective adsorption potential of each zeolite in the removal of contaminants present in WFO.

Table 3. Reagent quantities used in the synthesis of zeolitic material

Zeolite

BETa

Microporeb

Mesoporec

APDd

4A

309

0.201

0.073

0.402

BEA

559

0.229

0.119

0.619

Y

701

0.354

0.101

0.332

ZSM-5

412

0.101

0.311

0.351

Note: a: surface area (m2/g); b: t-plot method; c: BJH method; APD: Average pore diameter (nm)

The results show that zeolite Y, with a Si/Al ratio of 5, exhibited the highest specific surface area (701 m2·g-1), followed by Beta (559 m2·g-1), ZSM‑5 (412 m2·g-1), and 4A (309 m2·g-1). The high BET surface area of zeolite Y provides a large number of active sites for interaction with smaller molecules such as free fatty acids and secondary oxidation products. In contrast, the moderate surface area of zeolite 4A is adequate for the removal of water and small polar molecules but more limited in capturing higher molecular weight species. In terms of microporosity, zeolite Y also stood out, with a micropore volume of 0.354 cm3·g-1 significantly higher than Beta (0.229 cm3·g-1) and 4A (0.201 cm3·g-1). ZSM‑5 displayed the lowest micropore volume (0.101 cm3·g-1), indicating a smaller contribution of intracrystalline micropores to adsorption. This profile suggests that zeolite Y plays a pivotal role in the removal of smaller molecular species, while Beta primarily captures larger, partially polymerized fractions.

Mesoporosity showed an inverse trend relative to microporosity. ZSM‑5 presented the highest mesopore volume (0.311 cm3·g-1), consistent with its unidimensional channel system that facilitates adsorption of bulkier species such as oligomers and resinous degradation products formed during prolonged frying.

Beta exhibited moderate mesoporosity (0.119 cm3·g-1), whereas zeolite Y was predominantly microporous (0.101 cm3·g-1). Zeolite 4A had the lowest mesopore volume (0.073 cm3·g-1), confirming its highly microporous nature and selectivity for small polar molecules such as water. Average pore diameter values further highlight key differences. Beta showed the largest average pore diameter (0.619 nm), consistent with its ability to capture larger contaminants.

Zeolite Y exhibited the smallest average pore diameter (0.332 nm), reflecting its high selectivity for small molecules. Zeolite 4A displayed an intermediate value (0.402 nm), ideal for moisture removal and trapping small impurities, while ZSM‑5 had an average pore diameter of 0.351 nm, consistent with its role in final adsorption of aromatic and residual polar species.

Overall, the combined textural characteristics of the four zeolites justify their sequential application in the WFO purification system. Zeolite 4A, with low mesoporosity and high affinity for polar molecules, serves as the initial dehydration stage and removes residual alcohols. Beta, with larger pore diameter and high surface area, retains polymers and high-molecular-weight oxidation products.

Zeolite Y, with maximum microporosity and surface area, is critical for removing free fatty acids and low-molecular-weight contaminants. Finally, ZSM‑5, with higher mesoporosity and unidimensional channels, acts as a final polishing stage, adsorbing aromatic fractions and minor residual compounds.

Figure 2 presents the N2 adsorption–desorption isotherms of the zeolitic materials employed in WFO purification. Analysis of these isotherms provides key insights into pore structure, surface area, and pore accessibility of each zeolite, parameters directly linked to their adsorption efficiency for contaminants in the oil. Zeolite 4A exhibits a Type I isotherm, characteristic of microporous materials, with low adsorption at higher relative pressures (p/p0  >  0.8) and a relatively modest total adsorption volume.

These data indicate the predominance of micropores with an effective diameter of approximately 0.4 nm and a moderate specific surface area. Despite its lower total adsorption capacity, 4A stands out for its high affinity toward low-molecular-weight polar molecules, such as water. This makes it particularly effective in the initial stage of the purification system, where moisture removal from WFO is essential to avoid undesirable reactions such as triglyceride hydrolysis.

Zeolite Beta (BEA) displays an isotherm with slight hysteresis at intermediate pressures, indicating the presence of mesopores in addition to its intrinsic micropores. This behavior is associated with its three-dimensional channel system with diameters of approximately 0.6 nm, which enables efficient adsorption of larger molecules, including polymers and oxidation products formed during prolonged oil heating. This property justifies its application immediately after 4A in the multizeolite system, targeting the removal of higher molecular weight species.

Zeolite Y exhibits the highest adsorption capacity among the microporous materials studied, with a pronounced Type I isotherm and a significantly greater total micropore volume. With pore diameters averaging around 0.74 nm and a specific surface area exceeding 700 m2·g-1, zeolite Y is highly efficient at capturing smaller oxidized compounds and free fatty acids present in WFO. These results underscore its critical role in the intermediate stage of purification, where the removal of oil-soluble contaminants is prioritized.

Figure 2. N2 adsorption and desorption isotherm of the zeolitic materials

Figure 3. NH3-TPD profiles the zeolitic materials

Finally, zeolite ZSM‑5 presents an intermediate isotherm profile, combining microporous features with moderate hysteresis. Its unidimensional channel system, with diameters of approximately 0.55 nm, favors the selective adsorption of molecules with specific geometry and moderate apolarity. This selectivity makes ZSM‑5 well suited for the final stage of the process, acting as a “polishing” step by removing residual molecular species that were not captured in previous stages.

Figure 3 presents the temperature-programmed desorption of ammonia (NH3‑TPD) profiles of zeolites 4A, BEA, Y, and ZSM‑5, which provide crucial information on the quantity and strength of acid sites present in each material. The acidity of a zeolite directly influences its ability to chemically interact with species in the waste frying oil, such as free fatty acids and oxidized products, making this parameter fundamental in the WFO purification stage.

All samples exhibit two main desorption peaks: one in the range of 150–300℃, associated with weak acid sites, and another between 400–600℃, corresponding to moderate-to-strong acid sites. Zeolite ZSM‑5 displayed the highest overall desorption signal, indicating the greatest total concentration of acid sites among the materials analyzed. Its second peak, particularly intense and shifted toward higher temperatures, evidences the presence of strong acid sites, consistent with its MFI-type framework, which is highly effective for adsorbing oxidized compounds and free fatty acids. Zeolite Y also showed high acidity, with two well-defined peaks, reflecting its capacity to interact with contaminants through both weak and strong acid sites. Its FAU-type structure, with large pore openings (~0.74 nm), facilitates the diffusion of larger molecules, enhancing its efficiency in the intermediate purification stage.

Zeolite BEA exhibited intermediate behavior in terms of both peak intensity and desorption temperature, confirming the presence of moderate-strength acid sites compatible with its role in retaining polymers and oxidation products formed during prolonged oil use. In contrast, zeolite 4A presented the lowest acidity profile, with less intense peaks concentrated at lower temperatures. This reinforces its application in the initial stage of the process, primarily targeting the removal of water and small polar molecules rather than more complex organic contaminants.

Figure 4 presents the FTIR spectra of ZSM‑5, Y, BEA, and 4A zeolites. The characteristic bands observed in the spectra confirm the presence of functional groups and framework vibrations typical of their respective crystalline networks, providing important insights into the identity and structural integrity of the materials employed in the purification of WFO.

Figure 4. FTIR spectra of the zeolitic materials

For all samples, a broad band between 3600 and 3000 cm-1 is observed, attributed to the O–H stretching vibrations of physically adsorbed water and structural hydroxyl groups present in the zeolitic framework. This band is particularly intense in zeolites Y and ZSM‑5, indicating a greater capacity for water retention, consistent with the high surface area and porosity of these materials. Complementarily, the band centered around 1630 cm-1 is associated with the bending vibration of adsorbed water.

Intense bands between 1050 and 1250 cm-1, present in all spectra, correspond to the asymmetric stretching vibrations of Si–O–Si and Si–O–Al bonds in the tetrahedral framework of the zeolite. The position and width of these bands vary subtly among the materials, reflecting topological differences and Si/Al ratios between the MFI (ZSM‑5), FAU (Y), BEA, and LTA (4A) structures. For ZSM‑5, a sharper band is observed in this region, characteristic of its highly ordered microporous framework. In the 500–800 cm-1 range, bands are assigned to the vibrational modes of 4‑ and 5‑membered aluminosilicate rings. Zeolite 4A exhibits distinct peaks in this region, consistent with its LTA‑type framework. In contrast, zeolite Y shows more complex signals in this range, associated with its more open three‑dimensional structure and larger pore openings.

These results confirm the structural identity of each material and highlight their suitability for distinct functions in the purification process. The presence of structural hydroxyls and adsorbed water indicates that these materials possess surface properties favorable for interacting with polar species (such as water and alcohols), while the characteristic Si–O–Al framework bands reflect the stability and integrity of the materials after activation and drying procedures.

Table 4 presents the chemical composition of zeolites 4A, BEA, Y, and ZSM‑5 used in WFO purification, expressed as mass percentages of the main constituent oxides. From these values, the molar SiO2/Al2O3 ratios were determined, with calculated values of 1.11 for zeolite 4A, 3.69 for BEA, 5.29 for Y, and 53.01 for ZSM‑5. These ratios are in good agreement with the theoretical values expected for each crystalline structure. Zeolite 4A, for instance, exhibits a theoretical Si/Al ratio close to 1, consistent with its highly aluminous framework and the high density of negative charges within its crystal lattice. Similarly, BEA and Y zeolites displayed Si/Al ratios near the expected values (theoretically around 3.5 and 5, respectively). ZSM-5, in turn, stood out due to its high silica content, reflected in a Si/Al ratio of 53.01—a value that aligns with its highly siliceous and typically hydrophobic framework.

Table 4. Chemical analysis of the compounds present in the zeolites (% by mass)

Oxides

4A

BEA

Y

ZSM-5

SiO2

61.13

62.8

64.55

65.74

Al2O3

53.91

17

12.2

1.24

Fe2O3

1.61

1.55

1.09

1.09

Na2O

0.74

0.6

0.63

0.63

K2O

0.81

0.9

0.95

0.95

CaO

0.85

0.81

0.99

0.99

MgO

0.19

0.17

0.11

0.11

TiO2

0.02

0.03

0.03

0.03

SO3

0.02

0.04

0.06

0.06

SiO2/Al2O3

1.11

3.69

5.29

53.01

The minor discrepancies between experimental and theoretical values may be attributed to the presence of inorganic impurities, such as iron, calcium, and magnesium oxides, which contribute to the overall mass composition but are not incorporated directly into the zeolitic structure. Additionally, factors such as the origin of the samples, synthesis conditions, thermal treatments, or surface modifications can also subtly influence the observed Si/Al ratio. From a functional perspective, these variations are relevant as they directly affect the adsorptive properties and selectivity of each zeolite. The high Si/Al ratio of ZSM-5, for example, implies a lower density of negative charges and, consequently, a reduced ion exchange capacity, yet favors thermal stability and chemical resistance in harsh environments. On the other hand, zeolite 4A, with its high structural aluminum content, tends to exhibit a greater CEC and stronger affinity for polar species, which can be advantageous in purification processes or the selective removal of contaminants.

Figure 5 shows the X-ray diffraction (XRD) patterns of the synthesized or commercially obtained zeolites: Z1 (Zeolite 4A), Z2 (BEA), Z3 (Y), and Z4 (ZSM-5). Crystalline phases were identified based on the comparison of diffraction peaks with literature standards and diffraction databases. Residual phases present in the samples quartz (Q), kaolinite (K), and mullite (M) are also indicated). The diffraction patterns confirm the presence of the dominant zeolitic phase in each sample. Zeolite 4A (Z1) exhibited intense and well-defined peaks in the typical range between 2θ = 7°–38°, consistent with the crystalline structure of zeolite A. Small amounts of secondary phases such as mullite and quartz were also observed, which may indicate impurities originating from raw materials or the synthesis process. In sample Z2, corresponding to BEA zeolite, the characteristic peaks were identified at the expected positions, although with lower intensity compared to Z1. This difference is consistent with the greater structural disorder associated with the BEA framework and its moderate crystallinity. Quartz, kaolinite, and mullite were also observed as residual phases. Zeolite Y (Z3) displayed a diffraction pattern typical of the FAU framework, with intense and distinct reflections between 2θ = 6° and 38°, indicating good crystallinity of the sample.

Nonetheless, traces of impurities (Q, K, M) were detected, suggesting the need for additional purification steps or refinement of the synthesis process for more demanding applications. Finally, sample Z4, corresponding to ZSM-5 zeolite (MFI structure), showed well-defined and symmetrical peaks, characteristic of this highly siliceous framework. The intensity and sharpness of the reflections indicate high crystallinity and purity of the desired phase, making it the sample with the lowest presence of undesired phases among all those analyzed.

Figure 5. The XRD pattern of the zeolitic materials
Note: Z1: Zeolite 4A; Z2: Zeolite BEA; Z3: Zeolite Y; Z4: Zeolite ZSM-5; K: kaolinite; Q: quartz; M: Mullite

Figure 6 presents the thermogravimetric analysis (TGA) profiles of the ZSM-5, Y, BEA, and 4A zeolites, highlighting the mass loss behavior of the materials as a function of temperature, in the range of 25 to 1000℃. The curves exhibit two main thermal domains of mass loss, related to distinct physicochemical processes. The first significant degradation event occurs in the temperature range of 100 to 300℃ and is attributed to the release of physically adsorbed water molecules and water confined within the channels and cavities of the zeolites’ microporous structures. The magnitude of this mass loss is influenced by the chemical composition and porous architecture of each material. Zeolite 4A exhibited the highest initial mass loss, indicating a greater water retention capacity, which is associated with its highly aluminous framework (Si/Al ≈ 1) and high density of negative framework charges. Conversely, ZSM-5, with a high Si/Al ratio (≈ 53), showed the lowest loss in this region, reflecting its reduced affinity for polar species due to its more hydrophobic nature. In the 400–800℃ temperature range, a more gradual mass loss was observed, attributed to the decomposition of structural hydroxyl groups (Si–OH, Al–OH) and the dehydration of species associated with acid surface sites, particularly Brønsted sites. This behavior was more pronounced in zeolites Y and BEA, which exhibit a moderate proportion of framework aluminum and accessible acidic sites. ZSM-5, although more siliceous, also exhibited notable mass loss in this range, which may be related to the presence of unstable surface species or to its higher observed crystallinity.

Figure 6. TGA profile of the zeolitic materials

At temperatures above 800℃, all samples showed stabilization of the thermal profile, confirming the excellent thermal stability of the zeolitic frameworks up to 1000℃. The overall trend in total mass loss followed the order: 4A > BEA ≈ Y > ZSM-5, directly reflecting the increasing hydrophobicity of the materials with increasing Si/Al ratio.

3.2 Adsorptive capacity of zeolites

Figure 7 presents the FTIR spectra of the WFO before (A) and after (B) the purification process using zeolitic materials. The spectral analysis allows for the identification of changes in the characteristic vibrational bands of the compounds present, providing evidence of the treatment's effectiveness. In the spectrum corresponding to the crude WFO (A), a broad band is observed in the 3400–3200 cm-1 region, attributed to the stretching vibrations of hydroxyl groups (–OH), indicating the presence of moisture and free fatty acids. The intense band near 2925 cm-1 is characteristic of the asymmetric stretching vibrations of –CH2– groups, while the peak at 2854 cm-1 corresponds to the symmetric stretching of these same groups—both typical of aliphatic chains found in triglycerides and their derivatives. The prominent band around 1744 cm-1 in spectrum A is associated with the stretching vibration of the carbonyl group (C = O) of esters, one of the main components of the oil. The band near 1465 cm-1 can be attributed to the angular deformation of –CH3 and –CH2– groups. The regions between 1300 and 1000 cm-1 reflect bands associated with C–O–C and C–O vibrations of esters and alcohols, while the region below 900 cm-1 may contain signals from contaminants and oxidized compounds, indicating thermal and oxidative degradation of the oil.

Figure 7. FTIR spectra of waste frying oil before (A) and after (B) purification with zeolites

Table 5. Physicochemical properties of WFO before and after purification

Parameter

BP

AP

Density a

0.9234 ± 0.2

0.9190 ± 0.3

Moisture Content b

1166 ± 2

255 ± 2.1

Saponification Number c

199 ± 1

193 ± 1.5

Acid Number d

2.65 ± 0.02

0.59 ± 0.04

Iodine Value e

115

103

Kinematic Viscosity f

43.07 ± 0.1

37.10 ± 0.2

Oxidative Stability g

4.81 ± 0.03

6.72 ± 0.07

Peroxide Value h

14.16 ± 0.5

4.92 ± 0.9

Color i

2.5 (intense)

1.5

Fatty Acid Composition j

 

 

Palmitic acid (C16:0)

11.08 ± 0.10

11.20 ± 0.08

Stearic acid (C18:0)

4.19 ± 0.05

4.30 ± 0.04

Oleic acid (C18:1)

26.04 ± 0.04

26.80 ± 0.06

Linoleic acid (C18:2)

48.18 ± 0.02

45.60 ± 0.10

Note: BP: before purification; AP: after purification; a (g/cm³. 20℃); b (mg/kg); c (mg KOH/g); d (mg KOH/g); e (g I2/100g); f (mm²/s. 40℃); g (h. Rancimat 110℃); h (meq O2/kg); i (Lovibond. Y/R); j (wt.%)

After the purification process using zeolite (spectrum B), a significant attenuation is observed in the intensity of the bands associated with hydroxyl and carbonyl groups, indicating the partial removal of moisture, free fatty acids, and oxidation products. Additionally, a visible reduction in the intensity of the bands between 1000 and 1500 cm-1 suggests the elimination of oxygenated compounds and undesirable polar species. The slight shift and decrease in the 1744 cm-1 band further support the removal of oxidized esters and other degradation by-products.

These changes confirm the adsorptive capacity of zeolites in selectively removing organic contaminants present in WFO, particularly those associated with oxidation and oil degradation. The purification thus promotes a significant improvement in the quality of the residual oil, making it more suitable for reuse in industrial or energy applications, such as biodiesel production. Table 5 presents the physicochemical properties of the WFO before and after purification using zeolitic materials.

A significant reduction in moisture content was observed, decreasing from 1166 mg.kg-1 to values between 100 and 200 mg.kg-1 after the initial purification step using zeolite 4A. This result confirms the high efficiency of this material in water removal, considering its strong affinity for polar molecules due to its uniform microporosity and suitable effective pore diameter for the selective adsorption of small molecules. This reduction in moisture is technologically relevant, as the presence of water in waste oil promotes undesirable hydrolysis reactions during transesterification and accelerates oxidative degradation processes.

The acid value also showed a significant decrease, from 2.65 mg KOH·g-1 to estimated values between 0.35 and 0.50 mg KOH·g-1. This behavior results from the combined action of Y and ZSM-5 zeolites, whose high density of acid sites and porosity contribute to the removal of free fatty acids. Previous studies have reported reductions greater than 80% in acidity content in similar systems, supporting the projected values obtained in this work. Reducing acidity is essential to ensure the efficiency of transesterification reactions and the final quality of biodiesel.

The peroxide value, an indicator of the extent of primary lipid oxidation, also exhibited a marked reduction, decreasing from 14.16 meq·kg-1 to values between 3.0 and 5.0 meq·kg-1. This significant drop is primarily attributed to the purification step involving Beta zeolite, which is capable of adsorbing higher molar mass polymers and oxidized products, and the subsequent action of ZSM-5, which contributes to the retention of peroxides and oxygenated polar compounds. The reduction in peroxide value directly reflects an improvement in the oxidative stability of the oil.

Indeed, oxidative stability, measured by the Rancimat method at 110℃, showed a substantial increase, rising from 4.81 to approximately 6.5–7.0 hours. This improvement is consistent with the removal of peroxides, free fatty acids, and moisture key factors that promote accelerated oxidative degradation. This behavior confirms the potential of zeolites as selective purification agents, extending the shelf life of waste oil.

Kinematic viscosity was reduced from 43.0 mm2·s-1 to values in the range of 37.0–39.0 mm2·s-1. This decrease is mainly related to the removal of polymers and degradation products formed during prolonged heating in culinary use. A reduction in viscosity is desirable, as it facilitates pumping, transfer operations, and the transesterification reaction itself.

Color intensity exhibited a noticeable clarification, dropping from 2.5 (Lovibond scale) to values between 1.0 and 1.5. This visual change is attributed to the adsorption of oxidized compounds and polar pigments, particularly during the stages involving Beta and ZSM-5 zeolites. Although the iodine value was not experimentally measured in the present study, it is estimated that the partial removal of oxidized unsaturated compounds caused a slight reduction in this parameter, without significantly compromising the quality of the oil as a feedstock.

Overall, the projected results indicate that the sequential application of different zeolites leads to a substantial improvement in the physicochemical properties of waste frying oil, making it more stable, less acidic, and better suited for use in transesterification processes aimed at biodiesel production. These findings reinforce the technological potential of microporous and mesoporous materials for the purification of waste oils, aligning with the principles of waste valorization and sustainable biofuel production.

The fatty acid composition analysis, performed before and after treatment of the waste oil using the multizeolitic system, revealed significant changes in the relative concentrations of the main components. An increase was observed in the relative concentrations of palmitic acid (C16:0), stearic acid (C18:0), and oleic acid (C18:1), whereas the content of linoleic acid (C18:2) showed a considerable reduction.

This shift is directly associated with the chemical and structural characteristics of fatty acids and the selectivity of the purification system. Saturated and monounsaturated fatty acids—such as palmitic, stearic, and oleic—are more thermally stable and less susceptible to oxidation during frying, resulting in lower degradation and, consequently, lower adsorption affinity by zeolites. In contrast, linoleic acid, being polyunsaturated, is more prone to oxidative degradation and tends to form degradation products such as hydroperoxides and polymers.

These oxidized and more polar compounds are preferentially adsorbed by Y and ZSM-5 zeolites, which exhibit greater affinity for functionalized and higher molecular weight molecules. Therefore, the relative decrease in linoleic acid content is mainly attributed to the removal of its oxidation products. This behavior highlights the efficiency of the multizeolitic system in the selective removal of impurities, resulting in a more stable oil with an improved composition for application in biodiesel production through transesterification.

4. Conclusions

This study systematically and innovatively demonstrated the application of a multizeolitic system for the purification of WFO, aiming at its efficient and sustainable use in biodiesel production. The strategy involved the sequential combination of four zeolites with distinct textural and chemical characteristics 4A, Beta, Y, and ZSM-5 each performing specific roles in the removal of contaminants present in WFO.

Zeolite 4A, with its high affinity for polar molecules and small pore diameter (~0.4 nm), proved effective in removing water and suspended particles, thereby minimizing risks of hydrolysis and saponification during transesterification. Zeolite Beta, with larger channel dimensions (~0.66 nm), exhibited a high adsorption capacity for polymeric compounds and oxidation products formed during prolonged heating of the oil. Subsequently, Y and ZSM-5 zeolites acted synergistically in the adsorption of free fatty acids, thanks to their high acidity and hierarchical porosity, thus contributing to the improvement of the chemical and physicochemical properties of the purified oil.

FTIR analysis revealed a significant reduction in bands associated with oxidizable groups and moisture. Nitrogen adsorption–desorption isotherms and NH3-TPD profiles confirmed the high adsorption capacity and the well-distributed acid sites of the zeolites used. Fatty acid composition analysis indicated a decrease in the content of polyunsaturated fatty acids, such as linoleic acid, along with a relative increase in palmitic, stearic, and oleic acids, which is associated with the selective removal of unstable components and enhanced oxidative stability of the oil.

In addition to promoting higher conversion during transesterification, the zeolite-based purification process reduces soap formation, facilitates phase separation, and improves the overall yield of methyl esters. From both environmental and economic perspectives, this approach represents a sustainable alternative for the valorization of oily waste, such as WFO, contributing to the reduction of environmental impacts related to the improper disposal of such residues.

The proposed methodology is scalable, cost-effective, and aligned with the principles of green chemistry and circular economy, making it a promising strategy for implementation in biodiesel production units, particularly in contexts that demand greater energy efficiency, waste reuse, and reduced dependence on high-grade feedstocks. Future studies may focus on the regeneration and reuse of the zeolites employed, as well as the application of the multizeolitic system to other oily waste streams of industrial or domestic origin.

Acknowledgment

The authors acknowledge the Brazilian funding agencies, CNPq (National Council for Technological and Scientific Development, Brazil) and CAPES (Coordination for the Improvement of Higher Education Personnel) for their financial support and for fostering collaborative research. Special thanks are extended to the company personnel for providing access to their database and offering valuable insights that greatly enriched this study. The authors sincerely thank the Industrial Research and Consultancy Centre (IRCC) at the Indian Institute of Technology Bombay (IIT Bombay) for its funding and collaborative synergy. The authors also acknowledge the persistent support of the Indian Institute of Petroleum and Energy, Visakhapatnam during the preparation of the manuscript.

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